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RCM PDF Print E-mail

What RCM Achieves

When an RCM process is correctly applied, it yields the following benefits:

Safety - greater safety and environmental protection due to:

  • improved maintenance of existing protective devices
  • the systematic review of safety implications of every failure
  • the application of clear strategies for preventing failure modes which can affect safety or infringe upon environmental regulations
  • fewer failures caused by unnecessary maintenance

Performance - improved operating performance due to:

  • an emphasis on the maintenance requirements of critical equipment elements
  • the extension or elimination of overhaul intervals
  • shorter maintenance worklists giving less extensive and costly shutdowns
  • fewer "burn-in" problems after maintenance by eliminating unnecessary maintenance actions
  • the identification of unreliable components

Quality - improved quality due to:

  • a better understanding of equipment capacity and capability
  • the clarification of equipment set-up specification and requirements
  • the confirmation or redefinition of equipment-operating procedures
  • a clearer definition of maintenance tasks or objectives

Cost Effectiveness - greater maintenance cost effectiveness due to:

  • less unnecessary routine maintenance
  • the prevention or elimination of expensive failures
  • clearer operating policies
  • clearer guidelines for acquiring new maintenance technology

Life Cycle Cost

  • reduced life cycle costs by optimising the maintenance workloads and providing a clearer view of spares and staffing requirements
  • longer useful life of expensive items due to an increased use of On-condition maintenance techniques

Maintenance Data - a comprehensive maintenance data base which:

  • provides a better understanding of the equipment in its operating context
  • leads to more accurate drawings and manuals
  • allows maintenance schedules to be more adaptable to changing circumstances
  • documents the knowledge held by individuals on each piece of equipment

Motivation & Teamwork

  • Greater motivation of individuals, particularly those involved in the review process. This gives improved understanding of the equipment in its operating context and wider "ownership" of the resulting maintenance schedules
  • Better teamwork brought about by the highly-structured group approach to maintenance problem analysis and decision making.



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