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Page 5 of 6 What RCM Achieves When an RCM process is correctly applied, it yields the following benefits: Safety - greater safety and environmental protection due to: improved maintenance of existing protective devices the systematic review of safety implications of every failure the application of clear strategies for preventing failure modes which can affect safety or infringe upon environmental regulations fewer failures caused by unnecessary maintenance
Performance - improved operating performance due to: an emphasis on the maintenance requirements of critical equipment elements the extension or elimination of overhaul intervals shorter maintenance worklists giving less extensive and costly shutdowns fewer "burn-in" problems after maintenance by eliminating unnecessary maintenance actions the identification of unreliable components
Quality - improved quality due to: a better understanding of equipment capacity and capability the clarification of equipment set-up specification and requirements the confirmation or redefinition of equipment-operating procedures a clearer definition of maintenance tasks or objectives
Cost Effectiveness - greater maintenance cost effectiveness due to: less unnecessary routine maintenance the prevention or elimination of expensive failures clearer operating policies clearer guidelines for acquiring new maintenance technology
Life Cycle Cost reduced life cycle costs by optimising the maintenance workloads and providing a clearer view of spares and staffing requirements longer useful life of expensive items due to an increased use of On-condition maintenance techniques
Maintenance Data - a comprehensive maintenance data base which: provides a better understanding of the equipment in its operating context leads to more accurate drawings and manuals allows maintenance schedules to be more adaptable to changing circumstances documents the knowledge held by individuals on each piece of equipment
Motivation & Teamwork Greater motivation of individuals, particularly those involved in the review process. This gives improved understanding of the equipment in its operating context and wider "ownership" of the resulting maintenance schedules Better teamwork brought about by the highly-structured group approach to maintenance problem analysis and decision making.
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